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August 2022
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In today's fast-paced industrial landscape, efficiency is the key to success. Industries such as printing, inks, coatings, and semiconductors rely on cutting-edge technology to optimize their processes. One such technology is the Liqui-Cel SuperPhobic Membrane Contactors by 3M. Liqui-Cel SuperPhobic Membrane Contactors represent a breakthrough in gas transfer technology. These contactors, by 3M’s Purification and Separation Technologies Division, have found widespread application in processes that require precise dissolved gas control for liquids with low surface tensions. Applications like ink debubbling require on-demand performance in a small OEM-friendly package. This is precisely what 3M delivers with the SuperPhobic Series.
Key Features of Liqui-Cel SuperPhobic Membrane Contactors
The Liqui-Cel SuperPhobic Membrane Contactors by 3M have redefined gas transfer technology, offering unmatched efficiency, reliability, and versatility. Pwrfs.com stocks a broad range of these contactors, designs and builds integrated systems, and offers technical expertise for all 3M Liquicel products. Whether printing, paints & coatings, medical, semiconductor or microelectronics industry, integrating Liqui-Cel SuperPhobic Membrane Contactors into your operations can lead to significant improvements in efficiency, productivity and product quality. Embrace this innovative technology and stay ahead of the competition with 3M's cutting-edge membrane contactors. For more information on Liquicel SuperPhobic Membrane Contactors and how they can benefit your industry, please visit pwrfs.com.
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In gas transfer technology, innovation is pivotal in enhancing efficiency and sustainability. 3M™Liqui-Cel™EXF Series membrane contactors utilize technology that stands out as a game-changer. As we’ll discuss, the advantages achieved with this technology have redefined dissolved gas control in processes across various industries. Efficiency at Its Best:
3M™Liqui-Cel™EXF Series membrane contactors have unique features that significantly improve the gas transfer efficiency with minimal energy consumption. Guided by a radial baffle, the fluid to be processed passes over the membrane’s surfaces twice before exiting the contactor. This improves the contact between the processed fluid and gas transfer surface qualitatively and quantitively. As a result, the gas transfer rate is increased and dissolved gas can be controlled more precisely. This reduces gas control systems’ size, complexity, energy consumption, and cost. Now, on-demand gas control is a reality. Achieving a targeted dissolved gas level is now as simple as turning on a faucet. Many customers have been able to reduce dissolved gas targets from 1 ppm down to <20 ppb while simplifying their operations. Compact and Space-Saving Design: Space constraints can be a significant challenge in various industrial settings. The compact design of the 3M™Liqui-Cel™EXF Series membrane contactor addresses this issue effectively. Its small footprint allows easy integration into existing systems, saving valuable floor space and simplifying installation. Reliable and Low Maintenance: Durability and reliability are paramount in industrial processes. The 3M™Liqui-Cel™EXF Series membrane contactor is built to last, with minimal maintenance requirements. Furthermore, systems incorporating Liqui-Cel contactors require minimal equipment with moving parts and controls. A system can be as simple as a single contactor but typically may have a vacuum generator and some valves. Simplicity ensures consistent performance while reducing operator attendance and maintenance needs. One of our customers had a time-consuming process of filling tanks and sparging for hours to deoxygenate water. This process was very laborious and inefficient. Now, they feed deaerated water directly from their Liqui-Cel DAW system to their process on demand. 3M™Liqui-Cel™EXF Series membrane contactors offer precise, on-demand dissolved gas control with a hassle-free design. Versatile Applications: 3M™Liqui-Cel™EXF Series membrane contactors offer more versatility. They are adaptable to different processes and fluids because they are available in many sizes with material and configuration options. Sizes range from ½ to 14 inches in diameter and 1 to 80 inches in length. Available process connections include flanges, sanitary, pipe and tube fittings. Housing materials offered include polypropylene, ABS, FRP and stainless steel. The options available in Liqui-Cel EXF series membrane contactors make them feasible for many use cases. Power generation plants use Liqui-Cel contactors for deoxygenating boiler feedwater and decarbonating RO feedwater. Beverage plants use them to produce deaerated water for mixing, bottle rinsing, and flushing equipment. Pharma companies incorporate deoxygenated water into products and intermediaries utilizing this technology. The versatility of the 3M EXF Series membrane contactors is a key characteristic that differentiates them from other available options. Conclusion: 3M™Liqui-Cel™EXF Series membrane contactors are a revolutionary technology transforming dissolved gas control across industries. Its efficiency, versatility, unmatched performance, compact, simple design, and reliability make it the preferred choice for businesses looking to speed up, simplify and improve the precision of degasification and gasification operations. By choosing a 3M™Liqui-Cel™ EXF Series gas control system, companies can elevate productivity and reduce operational costs while improving the quality of products and the reliability of their processes. Embrace the future of gas transfer with 3M’s innovative membrane contactor technology.
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Dissolved gas control is a crucial aspect of various industrial processes. For instance, reducing the oxygen levels in boiler feedwater can help mitigate corrosion and tube failures. Similarly, lowering the carbon dioxide levels between RO stages can improve RO systems' performance without using chemicals. In breweries and beverage canning facilities, deaerated water is used for various applications, and beverage carbonation and nitrogenation are common. However, most gas control processes are slow, inefficient, and labor-intensive. Fortunately, 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS provide precise control and produce water on demand in minutes. They are also simple to operate and maintain. 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS result from extensive research and development and decades of expertise in gas transfer processes. These compact and highly efficient devices are designed to facilitate the exchange of gases into or out of liquids, offering a superior alternative to conventional processes. Key Benefits:
How Do They Work? The underlying principle of these contactors lies in their microporous hollow fiber membranes. These membranes allow for the efficient exchange of gases between a liquid phase and a gas phase without mixing or contact. The technology ensures precise control and high transfer rates, whether the target is oxygen, carbon dioxide, or other gases. This enables you to achieve specific gas content targets in a single pass through the system. Where to Find Them For detailed specifications and information on how 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS can enhance your gas transfer processes, visit pwrfs.com. Conclusion In conclusion, 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS represent a significant advancement in gas transfer technology. These contactors offer a winning combination of compact design, high efficiency, versatility, and reliability, making them the go-to choice for industries where gas control is mission-critical. By adopting LIQUI-CEL™ CONTACTORS, you can bid farewell to outdated vacuum towers, forced draft systems and sparging processes. Embrace a future of streamlined, efficient, and precise dissolved gas control in your manufacturing and production processes. Whether in pharmaceuticals, power generation, beverage packaging or any other industry where precise dissolved gas control is critical, these contactors enable you to elevate operations to a higher tier of performance and productivity. Embrace the technological advantages offered by 3M™ LIQUI-CEL™ MEMBRANE CONTACTORS and supercharge dissolved gas control.
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Improving Machine Performance and Service Life with Oil Dehydrators/Purifiers and Conditioners8/13/2023 Regular maintenance of industrial machinery is crucial to maximizing performance and service life. One essential aspect of an effective maintenance program is effectively purifying and conditioning lube and hydraulic oils used in the machinery. This blog post will explore the significance of oil dehydrators/purifiers and conditioners and how they improve machine performance and prolong equipment life. Oil dehydrators/purifiers and conditioners are specialized systems designed to remove contaminants and maintain the quality of various oils used in industrial applications. These oils play a vital role in powering and lubricating machinery. They also reduce friction and dissipate heat, preventing wear and tear. However, over time, contaminants such as particulate, moisture, air and other gases accumulate in the oil. This leads to costly issues affecting machinery productivity, reliability, and service life.
The Role of an Oil Purifier An oil purifier is a system with an oil dehydrator and particulate filter. Dehydration removes free, entrained, and dissolved water and unwanted gases. The particulate filter removes solid particles such as dust, soot, metallic corrosion products and carbon. These purifiers often utilize a low-watt density heater to raise the temperature of the oil to facilitate efficient dehydration. By employing a combination of heat, vacuum dehydration and particulate filtration, an oil purifier maintains clean, dry oil and keeps lubricated and hydraulic-powered equipment productive and reliable. Benefits of Using an Oil Dehydrator/Purifier
Oil Conditioners Some machinery operates in wet environments or utilizes steam that may condense and leak into the lubrication system. If a leak suddenly occurs, it may demand rapid removal of a large volume of water, exceeding what a standard oil dehydrator/purifier can handle. Oil conditioners are oil purification systems designed for applications requiring bulk water removal. In addition to a common oil dehydrator/purifier, they incorporate a special coalescing filter to knock out large amounts of water rapidly. The coalescing filter can be used intermittently when water ingression overwhelms the oil dehydrator or continuously. Benefits of Using Oil Conditioners
Conclusion Oil dehydrators/purifiers and conditioners play a vital role in ensuring industrial machinery’s efficient, reliable operation. These devices improve machine performance and extend equipment lifespan by effectively removing contaminants and stabilizing oil properties. Investing in oil purification optimizes machinery operations and leads to significant cost savings in the long run. Consider incorporating oil dehydrators/purifiers or oil conditioners into your maintenance routine to improve your equipment’s performance and reduce maintenance costs. By doing so, you can experience the benefits of cleaner oil and reap the rewards of prolonged equipment life, reduced oil waste and increased productivity. Remember, maintaining clean and well-conditioned oil is a proactive approach to safeguarding your valuable investments in industrial machinery. Start exploring the options available in the market to find the best oil dehydrators/purifiers and conditioners that suit your specific needs and requirements.
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Lube and hydraulic systems need protection from water contamination. Water ingression leads to corrosion, performance and safety issues, whether from environmental moisture, cooler leaks or other means. Hydac, a respected brand in fluid technology, offers a unique solution. Their AM Series Water Absorbing Filter Elements are designed to separate free water from mineral oils utilizing an advanced water-absorbing filter media. Installed in standard Hydac return line filter housings, these elements offer a simple way to address light water ingression and prevent many common maintenance, performance and safety issues. Here are four benefits to expect from this innovative solution. Superior Filtration Performance:
Hydac AM Series Water Absorbing Filter Elements are specifically engineered to separate water effectively but also filter particulate efficiently. Equipped with high-performance filter media, these elements capture and retain solid particles to micrometer sizes, preventing their circulation in the system. AM Series filter elements help maintain optimum fluid cleanliness levels, safeguarding your equipment from the harmful effects of solid particles. Efficient Water Removal: Water contamination is a common challenge in hydraulic and lubrication systems, leading to component wear, decreased efficiency, and potential system failures. Hydac AM Series elements separate free water from mineral oils with advanced water-absorbing media. The specialized media retains water up to 2.4 quarts per element, quickly reducing the overall water content. This protects critical system components and keeps your system running at peak performance. Less Maintenance and Downtime: Hydac AM Series Water Absorbing Filter Elements can significantly prolong the life of hydraulic and lubrication systems. By removing water and particulates, these filter elements reduce the risk of component wear and tear, minimizing the need for costly repairs and replacements. The result is increased equipment reliability, reduced downtime, and improved operational efficiency. Easy Installation and Maintenance: Hydac ensures that the installation and maintenance of their AM Series Water Absorbing Filter Elements are hassle-free. Designed as drop-in replacements for existing filter elements, they can easily be used in various Hydac return line filter housings. Furthermore, these elements are built to withstand pressure up to 145 psi with a broad range of flow capacities. This makes them suitable for various industrial applications. Simply switching from standard filter elements to AM Series filter elements will ensure the uninterrupted operation of your systems. Conclusion: For industries that rely on clean, dry hydraulic and lubrication systems, Hydac AM Series Water Absorbing Filter Elements offer an exceptional solution. With their superior filtration performance, efficient water separation capability, and easy installation and maintenance, these filter elements are a reliable choice. Investing in the Hydac AM Series ensures optimal fluid cleanliness, reduces downtime, and maximizes the performance of your industrial equipment. Embrace the power of advanced filtration technology and experience enhanced productivity with Hydac AM Series Water Absorbing Filter Elements.
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If you depend on oil-lubricated equipment, you know the importance of a clean, healthy lubrication system. It ensures safe, efficient operation. It also improves the reliability and service life of your equipment.
Hydac StatX Series Anti-Static Cartridge Filter Elements Hydac designed StatX Anti-Static Filter Elements for superior filtration and mitigation of electrostatic discharge (ESD.) As the use of API group II & III base oils increases the risk of electrostatic discharge in lubrication systems grows. These highly refined oils offer improved lubrication and better oxidative stability than Group I oils. But the extra refinement lowers the oil's electrical conductivity. Less conductive oil often leads to the accumulation of electrical charges in lubrication systems. ESD in operating equipment can lead to serious problems. These include accelerated oil breakdown, additive depletion and reduced filter element service life. In severe cases, incidents of fire and reservoir explosions or deflagrations occur. Moreover, charge accumulation and arc discharge present a safety hazard to equipment operators. Oil filters often accumulate and discharge static charge. The arc damages the filter elements and oil. The elements often have high media flux rates and electrically insulated sealing mechanisms. When oil moisture content and conductivity are low, static charges build up on standard filter elements. With no path for safe dissipation, the potential for arc discharge is high. Using anti-static filter elements is the most simple and effective solution. Hydac’s Stat-X technology mitigates charge accumulation and virtually eliminates the risk of ESD. Using Hydac StatX Filter Elements offers the following benefits: Charge mitigation in all applications (other products are electrically conductive, effective in limited applications)
PowerFlow Fluid Systems is an authorized distributor of Hydac filtration products. For more information about Hydac’s innovative StatX technology go here https://www.pwrfs.com/product/hydac-statx-series-anti-static-cartridge-filter-elements/. PowerFlow supports industrial sustainability with innovative and environmentally responsible solutions for optimizing the performance of all fluid systems throughout the plant.
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The Hydac RFM Series Low-Pressure Filters are drop-in replacements for “tank topper” filters. They have a lightweight, compact design suitable for most fluids, including water, hydrocarbon fuels, mineral oils, phosphate ester fluids and other synthetic oils. The compact configurations and features make the RFM Series particularly suitable for mobile applications.
These filters are constructed with light but durable polyamide housings and lids. An array of sizes and port orientations provide flexibility for OEM integrations. All models have aluminum alloy heads with 2- or 4-bolt flanges. All models have bypass valves to prevent over-pressurizing the filter elements. Optional clogging indicators provide assurance that spent filter elements will not go unnoticed. Optional Contaminant Catchers Some models feature filter bowls that also serve as contamination baskets. These baskets capture larger debris and prevent it from impacting the filter element. They are easily removed to allow the filter element to be changed. Clogging Indicators All Hydac RFM Series filters have ports for clogging indicators, and many indicator types are available as options when ordering. These include simple pop-up flag indicators and those with electrical switches, and gauges. Combined with the built-in bypass valve, indicators offer layers of protection for over-pressurization and contaminant carryover. To learn more about Hydac RFM Series and their uses, visit the team from PowerFlow now. Check out the official website at https://www.pwrfs.com/ for details. You can also learn more on our product page https://www.pwrfs.com/product/hydac-rfm-series-low-pressure-return-filters/
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The Hydac RFLD Series is a cast iron duplex filter assembly suitable for various low-pressure liquid filtration applications. The cast design is compact and includes duplex filter housings, a bypass valve, clogging indicator ports and a transfer valve. The duplex filter housings are operated with one in service and one on standby. When the clogging indicator alerts that the active filter is ready to be changed, the standby filter is put into service with a simple quarter rotation of the transfer valve handle. This configuration is advantageous when a system cannot be shut down quickly for filter changes, such as machine lubrication and hydraulic power applications. Hydac RFLD Series filter assemblies are available in a handy range of sizes that accommodate up to 343 gpm (1300 lpm). The compact cast design allows more filtration capacity in a smaller space. The inlet and outlet ports are collocated for ease of access, and the three-way transfer valve eliminates the need for a large piping manifold and multiple valves.
RFLD Series filters come with your choice of high-performance filter elements. Choose from Stat-Free anti-static filter elements, Aquamicron water absorbing elements, BetaMicron absolute-rated hydraulic filter elements, or any industry-leading Hydac filter elements. The compact, efficient assembly design and superior filtration performance offered by Hydac’s RFLD Series are hard to beat. To learn more about Hydac RFLD Series and their uses, visit the team from PowerFlow now. Check out the official website at https://www.pwrfs.com/ for details. You can also learn more on our product page https://www.pwrfs.com/product/hydac-rfld-cast-series-low-pressure-return-filters/.
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3M™ HFM Series High Flow Filter Elements are a reliable and cost-effective solution for high flow rate filtration applications. These filter elements are designed to provide superior performance and efficiency in a variety of industries, including chemical, oil and gas, food and beverage, and more. One of the most notable features of the 3M™ HFM Series High Flow Filter Elements is their high flow rate capability. With a maximum flow rate of up to 500 gallons per minute (GPM), these filters can handle large volumes of liquid and effectively remove contaminants such as particulate matter, rust, and sediment. Another advantage of the 3M™ HFM Series High Flow Filter Elements is their long service life. These filters are made of durable, high-loft media designed to trap shear-sensitive and deformable particles of various sizes and shapes without blinding off. This keeps pressure loss low as contaminant builds, maximizing the utilization and service life of the filter media.
In addition, the 3M™ HFM Series High Flow Filter Elements are easy to install and maintain. They are designed to be installed and removed in 3M High Flow housings without the need for tools. Simply slide the cartridge in and lock it down with a turn of the wrist. This reduces downtime and ensures the continuous operation of filtration systems. Overall, the 3M™ HFM Series High Flow Filter Elements are an excellent choice for high flow rate filtration applications that require superior performance, long service life, and easy maintenance. Whether you need to filter water, chemicals, or other liquids, these filters can help you achieve your filtration goals efficiently and cost-effectively. |